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Progenitor of the Weird Knife Wednesday feature column. Is “column” the right word? Anyway, apparently I also coined the Very Specific Object nomenclature now sporadically used in the 3D printing community. Yeah, that was me. This must be how Cory Doctorow feels all the time these days.

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Joined 1 year ago
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Cake day: July 20th, 2023

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  • But you don’t understand, Mr… Sandbag Tiara, was it? Can I call you Sandbag?

    Sandbag, what we’re really looking for in this position is someone who’s really a people person, you know? Somebody who’s a team player, ready to go the extra mile, fit in with our company culture because we’re a “”“”“family”“”“” here. Really shine in our three pointless but mandatory department-wide meetings per day, smile on demand, have a very firm handshake, and really help us close those KPI numbers.

    The job in question is a backend software dev position, where the employee will theoretically never have to interact with anyone except their immediate boss, and has no reason whatsoever to emerge from their dungeon. But never mind that.




  • I see. Yeah, that could pose a problem.

    For use in a vehicle I would definitely recommend printing out of ABS at minimum (which is what most OEM plastic car components are made out of anyway, at least the ones I’ve looked at in my life that were marked as such on the back), so you’ll need someone who can do that with their machine also. PLA and probably even PETG will deform in a car sitting in the sun.

    I’m probably not local but I am a nerd, and my machine can indeed print ABS. Post the file and I’ll take a look at it?





  • If you have a Dremel, grind a slot into it and unscrew it.

    This has saved my ass many times. I keep one of those diamond coated wheels on a spare cutoff mandrel already mounted up pretty much specifically for this purpose.

    Harbor Freight has a pretty cheap left handed drill bit set that is sometimes a lifesaver in these situations. Many times I just start drilling it with the left hand bit and often the bit grabs and unscrews the screw before even getting to the phase of trying the screw extractor on it. Sometimes not.


  • For that reason I’ve always resolved that if I ever go for a smaller nozzle at some point I will probably get a smaller, cheaper dedicated printer to run that on exclusively, and leave my big printer for big stuff, with a bigger nozzle. Swapping back and forth between the two all the time sounds like a pain in the ass.

    Re: the effects of nozzle wear being more noticeable with smaller sizes, I would probably also invest in a ruby or diamond nozzle – which I’ve already done at 0.4 for my current main (and only) printer.

    I’ve always been intrigued with being able to create finer details but honestly, since I don’t do any tabletop or have any need to create miniatures I’ve never actually come up against anything I’ve modeled that my 0.4mm nozzle wasn’t able to produce. I am occasionally surprised at some of the tiny details my printer is able to create which are still somehow smaller than its nozzle diameter. Presumably all down to slicers being significantly smarter these days than they were even a few short years ago.




  • Your issue is certainly that the designer of your model left clearances between the parts to ensure that they would fit together. This is proper and correct, because otherwise you’d never be able to physically assemble the parts here in physical reality. Some amount of tolerance is required since no printer is 100% accurate, and a total interference fit would not work with most materials anyway. The problem is, when printing as a single unitary piece that’s not what you need anymore.

    You’ll have to modify the models to close these gaps, or just insert your own solid object in between them to take up the gaps and then export the whole assemblage as a single object.

    Most slicers can do this, although typically the objects they can create out of thin air are only geometric primitives (cubes, spheres, cylinders, etc.) so you might not be able to create the right sized object or otherwise you’ll have to use a whole dickton of them.


  • FWIW, my Makita drill (18v) definitely has the BMS in the battery pack. I have two packs that came with my drill and I have re-celled both of them with fresh 18650’s, so I was in there to take a look. I’ve had the drill itself apart, too – there are no smarts whatsoever in there. I don’t have any other tools in the line, though, just their basic drill.

    What’s astounding to me is that there is no provision whatsoever for balance charging or individual cell monitoring. The packs are a 5S configuration and treat the entire series lump of cells as a single whole. If one of your cells shorts the BMS will never know and your pack will just go off bang. Maybe it’ll trigger the low voltage cutoff first if you’re lucky…